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Mount pump and locate steering rack on steel plate #235

I cut a steel plate the same size as my foam template and then determined where the MR2 steering rack should be located. I then cut a hole in the steel plate for the MR2 power steering pump. I went...

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The VW bug steering rack is now secure & it works #241

The VW bug’s MR2 steering rack is now tacked in place. The unit works great and the u-joint on the steering shaft clears the frame fine. I rolls and it steers, what more can you want?

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Need to support the MR2 3SGTE engine & drivetrain #242

I will use whats left of the VW bug’s rear support box to create a engine and tranny stand so I can remove the frame. I need to flip the frame over to be able to finish all the welding … Continue...

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Determine the VW bug fuel cell location #267

With the VW bug’s floor plate tacked in place, I need to start installing the fuel cell. I know that it must sit as far back as possible to accommodate the seats. I will build a box around this tank...

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VW bug seat positioning and brackets #268

I am finishing up the mounting location brackets for the VW bug’s fuel cell. I have also fine tuned the seat locations and taken the critical measurments so I can start building the seat mounting...

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Finish the VW bug seat mount brackets #269

I now have both seat mounting brackets built and bolted to the Vw bug seats. I carefully measured everything to make sure that the seats were in the correct locations as well as square. I can now...

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Test fit the VW bug seat assembly #270

I now have the entire seat assembly fit into the VW bug’s passenger compartment. I fits really well and there will be plenty of room for the pedals and footbox. The seats are pushed back as far as I...

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Weld on the VW bug’s front seat bracket #273

Now that I have the VW bug’s front seat bracket location, I can go ahead and mount it to the frame. Again I am welding 4 mounting brackets to the main frame so that the bracket can be taken off and on....

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Finish the VW bug steering column bracket #297

The VW bug’s MR2 steering column bracket is complete. It is very strong and I can hang from it with all of my weight. Now I have to start to get the pedals mounted. The brake and clutch pedals will be...

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Start planning the VW bug upper pedal mounts #298

With the steering column bracket complete, I will need to create support brackets for the two main pedals. The clutch and the brake pedal will need strong support to keep them from moving around. I am...

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